AI Safeguards Pharmaceuticals: How Samara’s SamArs is Transforming the Industry

Samara-based company SamArs is integrating artificial intelligence into a new capsule production line, boosting quality, safety, and setting a precedent for Russia’s industrial digitalization
Investing in Technology
In Samara, technology is taking center stage. SamArs, one of Russia’s leading manufacturers of capsules for medicines and dietary supplements, is completing commissioning of a new production line where AI will play a key role. Through AI and machine vision systems, every stage of capsule production will reach new levels of precision and efficiency.
According to the Ministry of Economic Development of the Samara Region, the upgraded line will enable production volumes of up to 300 million capsules per month. The key innovation—intelligent algorithms—not only detect defects but also learn during operation. The longer the system runs, the better it identifies even the tiniest flaws, invisible to the human eye. This approach opens a new era of digital quality control for Russian pharmaceuticals.

Regional-Level Industrial Digitalization
The launch of AI systems at SamArs is a key case in transforming traditional manufacturing. Until recently, AI in Russia’s pharmaceutical industry was applied only in isolated instances, without deep machine learning. Now, regional businesses are showing they can compete with global leaders.
Innovation goes beyond quality control. AI’s predictive analytics can forecast deviations, optimize logistics, and automatically adjust equipment. With growing demand for import substitution and technological sovereignty, such solutions become strategically vital.
Jobs and Quality Assurance
The project is not only about raising product quality standards but also about job creation. The new line will provide over 300 high-tech positions for engineers, AI system operators, and technical specialists. Manufacturing here is both an economic engine and a training ground for digital technology talent.
For end consumers, the benefit is reliability. Capsules that pass both mechanical and AI inspection meet the strictest standards, ensuring access to high-quality, safe medications produced domestically.
Sovereignty and Global Prospects
SamArs already supplies its products across Russia and to neighboring countries. The next step is GMP (Good Manufacturing Practice) certification, a key to entering the global market. In the face of sanctions and logistics challenges, projects like this strengthen economic independence and reinforce Russia’s reputation as a technology player.
Equally important is the export potential of the IT solutions themselves. SamArs provides a model for implementing AI in other industries—from food production to petrochemicals—creating opportunities for new industrial clusters and technology alliances.

Recent history shows the shift: in 2023–2024, enterprises in Togliatti, Ulyanovsk, and Chuvashia tested visual inspection technologies, but without machine learning, results were limited. SamArs is the first company in the Volga Federal District to use AI continuously in pharmaceutical production.
In the EU and US, such technologies began to roll out in the early 2020s. However, Russia’s growth rate, supported by government initiatives, domestic demand, and new investment tools, is rapidly closing the gap.
The Future is Here
Project investments total around 40 billion rubles. The plant will produce up to 25,000 tons of products annually. AI will be the operational core of the line, ensuring control, adaptability, and scalability.

In the coming years, similar solutions are expected to be adopted in other Russian regions. Amid global market instability, Russia is strengthening domestic supply chains and proving that digital industry is not a futuristic vision but a current reality.
AI at SamArs is a direct investment in public health, technological independence, and export potential—showcasing Russia’s ability to create and deploy future-ready technology today.