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12:43, 30 October 2025
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Russia’s Nuclear Digital Revolution Is Setting New Global Standards

At Balakovo Nuclear Power Plant, automation and real-time data are redefining what efficient, safe, and predictable energy production looks like.

Balakovo Nuclear Power Plant has once again proven itself a national leader in lean production after passing a new digital audit by Rosenergoatom, Russia’s nuclear power operator. Holding that title since 2015, the plant has shown how integrated digital systems can cut labor costs and make industrial operations smarter at every level.

Inspectors focused on how digital tools are being used in practice — from warehouse logistics and inventory control to reactor maintenance and repairs.

“In 2025, we’re implementing 32 projects under Rosatom’s production system, with 127 proposals for further improvements,” said Anton Fyaev, head of Balakovo’s production development department. “Efficiency projects in reactor maintenance alone brought more than 188 million rubles (about $2 million) in savings over nine months.”

The plant’s transformation centers on building a “smart” production environment, where real-time data helps predict issues before they arise and enables faster, more informed decisions. What sets Balakovo apart is the scale: digital tools are now embedded across the entire production chain — from planning to execution.

“Balakovo’s production system has always been strong, and it keeps evolving,” said Anton Zhbankin, deputy director at Rosenergoatom. “Lean production is about constant improvement. The audit results were fully positive — all standards met, no remarks. We’ve made recommendations to help the plant reach a new level.”

Balakovo now operates at a “silver” level of digital maturity and is on the verge of achieving “gold” status — a benchmark that would place it among the world’s most technologically advanced nuclear power facilities.

Located in Russia’s Volga region, Balakovo is one of the country’s largest nuclear plants. It generates about a quarter of the Volga Federal District’s electricity and supplies power to Central Russia, the Urals, and Siberia. Its four VVER-1000 reactors have a combined capacity of 4,000 megawatts.

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