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16:00, 08 December 2025
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Robots are producing flour-based semi-finished products at a Russian manufacturing plant

A Russian food manufacturer is using robots to automate flour‑based production, boosting efficiency, scaling output, and demonstrating how digital transformation is reshaping the country’s agro‑industrial sector

Robots on the Production Line

At the Altaykhleb enterprise, robots now play a central role in producing flour‑based semi‑finished products—from dough mixing to automated cold‑storage logistics. Smart machines, including autonomous transport carts and industrial mixers, not only replace manual labor but open new technological opportunities for the entire food‑processing industry.

Production floors resemble scenes from a futuristic film: self‑driving carts equipped with sensors quietly move pallets of ingredients and finished goods, yielding to pedestrians while playing a melody from the classic Soviet sci‑fi film Adventures of the Elektronic. 

“When we received our first robot, we were thrilled,” recalls chief mechanic Alexey Vysotsky. “It works around the clock, replaces five people, and paid for itself within a few months.”

Today, such systems are no longer exotic—they have become a standard. What makes Altaykhleb’s approach unique is the depth of integration. Every production stage has undergone digital transformation, including a fully automated freezer warehouse. At minus 20 degrees Celsius and in complete darkness, robotic carts independently locate and retrieve pallets, optimizing storage space far beyond human capability.

Growth in Output and Profitability

The introduction of advanced technologies carries strategic value not only for the company but for Russia’s agro‑industrial sector as a whole. It proves that domestic producers can reach world‑class productivity and profitability while reducing dependence on imported solutions.

“The company’s strategy is to continue increasing output,” says director Dmitry Gostyaev. “We are now working to enter the Chinese market.” 

The ambition is backed by data: in the first nine months of 2024, production volume rose by 34 percent, and net profit grew by 65 percent.

Altaykhleb’s experience demonstrates how robotics and digital systems transform traditional food manufacturing, making it more resilient, efficient, and globally competitive.

A Blueprint for the Future of Food Manufacturing

The rise of automated processing lines signals a broader shift toward Industry 4.0 in Russia’s agri‑food sector. As more enterprises adopt robotics for repetitive, high‑precision, or harsh‑environment tasks, labor efficiency increases and operational risks decrease. The result is a more robust supply chain and higher‑quality consumer products.

Altaykhleb’s case provides a working template for how regional producers can leverage automation to scale production, expand into export markets, and strengthen technological independence.

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