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Extractive industry
15:19, 22 June 2025
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AI as a Strategic Imperative in Russian Mining

While once considered a competitive advantage, digitalization in mining has now become an operational necessity. Artificial intelligence is poised to transform every phase of the mining value chain — from exploration to processing

Replacing Imports With Homegrown Intelligence

Russia’s largest gold producer, Polyus, is spearheading AI integration in the mining sector with a comprehensive digital analytics platform developed by domestic vendor Arenadata. The platform enables end-to-end monitoring and optimization — starting from geological exploration, where digital models of ore deposits are constructed using terrain and rock data. During blasting, rugged sensors are dispersed along with rock fragments. Their trajectories are tracked to evaluate blast effectiveness, reducing explosive costs. High-resolution imaging of post-blast piles is analyzed by AI models to estimate rock fragment sizes, informing downstream processing plans.

Fuel Optimization and Factory Intelligence

Smart trucks equipped with telemetry tools record speed, road conditions, and suspension load. AI models crunch this data to suggest fuel-saving measures. In processing plants, data on pressure, temperature, flow rates, and electric currents is continually collected and analyzed. Digital advisors then recommend process adjustments to maximize efficiency while maintaining equipment health.

The Smart Mine Vision

The mining industry’s future lies in 'smart mines' — sites equipped with fully automated systems powered by AI and machine learning. These next-gen operations drastically reduce manual intervention, enhance worker safety, and reduce environmental impacts. In Russia, this vision is materializing gradually. Kemerovo coal mines already use AI-based hazard prevention systems that forecast issues from methane, pressure, and temperature sensors. Norilsk Nickel is piloting autonomous drilling rigs and surface-controlled precision mining systems to improve recovery and worker safety.

Expanding Russia’s Technological Footprint

Domestic firms such as INGORTECH and Granich offer sensor-driven underground communication and monitoring systems. These allow real-time worker tracking, gas hazard detection, and rock stability analysis. According to engineering firm ESFI, full-scale smart mines remain aspirational, but modular systems are rapidly spreading across Russia’s mineral-rich territories. These technologies are also in high demand across developing countries, where mining safety is a major concern.

Outlook and Industry Implications

Russia’s mining future hinges on AI. With its rich mineral base and strong engineering heritage, the country is well-positioned to lead globally in smart mining solutions.

'In a fast-changing world, production and IT must converge. The winners will be those who master both domains and blur the traditional boundaries between them.'
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