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18:35, 03 August 2026
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MEPhI Develops Sensors That Detect Battery Fires Before Smoke Appears

Researchers at the National Research Nuclear University MEPhI have developed an early warning system that detects thermal runaway in lithium-ion batteries before smoke or flames appear.

Photo: ferra.ru

The system consists of a family of compact devices equipped with semiconductor and electrochemical gas sensors that detect methane, hydrocarbons, and other gases released as a battery begins to overheat. The devices have already been tested in both laboratory and field conditions. During trials, the sensors detected hazardous overheating in the batteries of wireless earbuds from a distance of 5 meters.

"Lithium-ion batteries are now used in mobile phones, tablets, electric scooters, robotic systems, and even data centers. One of the key risks associated with their operation is thermal runaway. This process is accompanied by a rapid rise in temperature and can ultimately lead to fire," said Yulia Shaltaeva, Project Lead and Senior Lecturer in the Department of Micro- and Nanoelectronics at MEPhI.

According to Shaltaeva, temperatures during thermal runaway can reach 1,000°C. The process may be triggered by deep discharge, overcharging, a faulty charger, mechanical damage, or manufacturing defects.

The researchers initially plan to deploy the technology in electronics warehouses, parking facilities for electric scooters and electric vehicles, and energy storage systems. In the future, they intend to develop portable versions for consumer use.

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